If you’re going to use your table saw every day, make sure you spend a bit more money for something of the heaviest build quality, with extended warranty coverage from a company with a great reputation for service. If you’re going to be using your cabinet unit only periodically, you probably don’t need to buy something premium. You’ll be able to get by with something around the $2,000, since you won’t be spending enough time cutting to really appreciate the design touches and tweaks that make the more expensive units more of a pleasure to use.
One important aspect to consider when buying a new table saw or looking for a new blade is axis adjustment. Being able to adjust the vertical height of the blade allows you to control the depth of the cut, it’s also useful when you don’t need to cut all the way through the wood, especially useful with thick pieces of wood. To help making bevel cuts and joints you can adjust the blade to certain angles that you require.
The table measures up at 29 inches by 21.5 inches. The 4100-09 is not suitable for dealing with large stock or sheets of wood. Made from aluminum, you’ll meet with no resistance as you slide the timber toward the blade. The only negative with the table is the way it’s finished with an anodized coating. This is fine to start with but tends to wear over time, something that doesn’t just look unsightly but can ultimately affect accuracy. This is a surprising oversight from Bosch and one we hope they rectify in future iterations of this fine table saw.
One of the things we looked at was the ease of assembly out of the box. We had the same person assemble each of the saws and timed the assembly to see if there are any significant differences between the models. The assembly time for the saws ranged from 21 minutes to 48 minutes. While some stands required more than twice the time, we felt the assembly time was not a significant enough factor to change someone’s mind on which saw to purchase.
With that said, the Dewalt DWE7491RS (another jobsite saw) has an amazing fence. It also has a greater ripping capacity – so if this additional functionality is more important to you than portability, it might be something to consider. Although keep in mind that it’s also 30lbs heavier, and the stand is much worse than that of the Bosch (which we’ll discuss later in this article).
It’s highly portable. Even though the whole body feels sturdier than the Dewalt’s, it’s still relatively light, at just about 60 pounds. There are handles in both the top and bottom edges of the machine, for easy lifting, and once you’ve got the saw fixed to the base, you won’t have to lift it on your own except for when you’re loading it in the back of the truck/van.
When you purchase your table saw, more than likely it will have standard 10” carbide tipped blade that is good for general purpose use. This blade is capable of cross cutting a 4 x 4. If you replace it with a 40 tooth combination blade you will improve the quality of your cuts significantly and more than likely be much happier with the blade overall. You can get specialty blades also if you are going to be cutting other materials as well.
While a lot of other Dewalt saws let us down in the dust compartment, the company have made big strides with this model. It has an internal canvas housing around the blade chamber, which keeps dust from spraying around inside the machine, without having the limitations of a rigid shield. It’s not perfect, but it does much better than the Bosch or the cheaper Dewalt.
Dust capture from this saw is pretty bad. I was shocked that a European brand would ignore the dust collection to this extent – at least I was until I discovered that their version of the 4100 does have quite a few more pieces that help pull most of the dust from the airstream. There is a plate that encloses the rear around the vacuum port and a bottom grid that allow airflow to the motor while still shaping the airstream to drive the dust to the vac. I added the plate, but decided against the grid. Instead, I added a sheet of ¼” plywood and put a 4” vacuum port in it that I hook up to my dust collector. I also replaced the blade guard with the European version that has a dust port built in. Minor upgrades, but dust capture has gone from terrible/non-existent to pretty acceptable. Bosch also sell a bag that will capture whatever dust would get tossed out the back of the saw, but that isn’t much, so I consider it a waste. I did buy it, and it works well on other tools, but it is not IMO a must-have for the 4100
As mentioned, the look is similar to a hybrid with a full enclosure. Looks can be deceptive, though… The core design purpose is for this saw to stand up to constant heavy use in a commercial setting. This is not a tool you buy for casual woodworking at home.These bulky, heavy units are built to last the distance. They can weigh up to 500 pounds. You’ll get an accuracy and rigidity not available in lesser types of table saw.Other table saws call for regular adjustments. With a cabinet saw, you won’t need to do this as often once it’s set up properly. 240V motors developing 3-5HP mean there’s very little the best cabinet table saw won’t rip through with ease. Large sheets of hardwood are no problem at all.
Portable saws are usually light and smaller than the other types. The three basic types of portable saws are compact, bench top, and jobsite saws. Because they are designed for portability, the materials of which they are made sometimes lack sturdiness and stability. However, that’s not a reason to be alarmed; a vast majority of these units are absolutely safe for work.
All the articles on this website are short and punchy without much filler, but because there is so much to learn about table saws it will still take you the better part of an afternoon to read through them all. For those who don’t have that kind of time, or those who already know a great deal about table saws, this is the section that will take you to the best table saw for your needs.
How many teeth a saw blade has will determine how smooth the cut is. Most blades have from 24-80 teeth. The exceptions to these blades are specialty material specific blades (i.e. for masonry) In general, the more teeth a blade has the smoother the cut will be. The higher tooth count means that the cut speed will be slower as well. You cannot overcome a slower cutting speed by pushing harder on the material. This is a common mistake newbies make. All this will do is cause kickbacks when the saw blade catches and tosses the object back towards to the user at dangerously high speeds.
We evaluated the flatness of the table by measuring the flatness by placing the edge of a precision ground flat bar across the table and placed feeler gauges in any gaps to measure any difference between the ground bar and the table. TBB took measurements in four directions. As the operator faces the saw, we measured the flatness at the arbor from front-to-rear; we measured the left-to right flatness at the arbor; we measured the flatness from the upper left-to-lower right table corners; and, finally, we measured the upper right-to-lower left flatness between the corners.