One of the biggest issues and potential hazards when working with table saws is kickback. Table saw kickback occurs when wood is ejected from the saw at extremely high speed. You can imagine the sort of injuries this can cause. Table splitters are effectively small vertical bits of metal or sometimes plastic that are designed to stop the wood flying back if there is a kickback. Attached to the splitter are anti kickback pawls either side, they look like table saw blades themselves but they are in fact there to grip the wood at stick into it in case of kickback.
The dual extension tables (rear and side) offer 50% more table space than most rectangular units. We also appreciate that Grizzly have put all the space under the worktop to use, with steel-frame shelving built in as standard. You can use it for scrap wood, tools, and accessories: you can even fit a full tool chest under there! It’s a good space-saving touch for busy shops.
The Dewalt DWE7491is the clear choice for the full-time woodworking professional. It provides the widest rip capacity by far, it’s the fastest worker, and it has the best dust collection. The fence is a thing of beauty, and the secondary inner fence is a smart feature for smaller cuts. We think it’s worthy of any full-time woodworker, or DIYer with plenty of shop space and spending money.
Cutting a board to length by using the fence as a guide is one of the most dangerous yet very common techniques. The fact that it’s quite common among DIY-ers doesn’t make it safe. In fact, it’s extremely dangerous and can lead to fatal consequences. There is a high risk of kickback if you’re using this particular technique. Needless to say, the forces involved are immense, and you’ll end up with a piece of wood in your face. One could say – “But, I’m wearing safety goggles!” Even though it may be true, goggles won’t do much against a dense piece of wood flying straight to your face a few hundred miles per hour.
The quiet, 220-volt motors in these saws cut through the hardest stock, hour after hour, without bogging down. Cabinets are metal and extend to the floor for the best dust collection. The tops are cast iron, wide, and stable, which makes it easy to cut sheet goods. The trunnions are cabinet-mounted, so you get minimal vibration and maximum accuracy. They're also heavy; some weigh over 600 pounds. Once a cabinet saw's in place, that's where it stays.
While ordering generic no-name products might be fine for something like breakfast cereal, power tools are different. When you use power tools, your safety is at stake. If you pick up some cheapo piece of mass produced junk just because the price is less than a name brand, you might end up paying a lot higher price for it than you counted on. Why? Because generic power tools are not usually held to the quality control and accuracy as big box brands such as DEWALT and Bosch.
Like the last SawStop table saw that we looked at, this one is quite heavy and provides the stability that you need when working with plywood or any other type of wood. You can use the foot pedal on the bottom to operate the saw, but you’ll also find four wheels on the bottom of the cabinet. All four of those wheels swivel in a 360-degree direction to help you move the cabinet to any location.
After cutting a bunch of wood with this saw, we really liked the balance of power and portability of Bosch GTS1031 – and I think that’s what this saw is all about. For raw Performance, the unflappable motor-blade combo earned a stiff 8/10 in our tests, while its affordable $399 price tag put it at a solid 9/10 in our Value scale. Sure, you can get cheaper portable table saws, but you’ll find it a challenge to track down the combination of power and portability the Bosch GTS1031 offers. Bosch’s gravity rise-equipped 4100-09 remains a compelling alternative or those wanting an integrated stand. It occupies an additional 15″ in width and 8″ in length and is a full 3.5″ taller. But it only tacks on 8 pounds in weight. If you’re cutting larger pieces of wood or need a saw with a stand, the 4100-09 may be your baby, but the new Bosch GTS1031, with its “toss it in the truck” form factor is our new sweetheart tool. While it has an available GTA500 folding table stand accessory, the real advantage of this saw is it’s stand-free portability – so don’t make it into something it’s not. After using this tool, we think you’ll want to take it with you, as-is, just about everywhere!
If you are making a cut that will require your hands to get close to the blade, (within 6 inches) use a push stick or two to eliminate the chances of your hand touching the blade. If this is a big concern for you, maybe consider a saw that uses flesh detection to stop the blade. The additional cost of the saw will be instantly appreciated the first time you need it.
6. Clamp rip fence to check if it holds securely at front and rear. If rear is not clamped securely, un- clamp fence and turn rear clamp adjustment screw 6 clockwise for increased clamping. Try clamping the fence to verify if it self aligns and clamps tightly at the front and rear. Overtightening of the rear clamp adjustment screw 6 will cause the rip fence to be non-self aligning (Fig. 23). Overtightening may cause friction or “chatter” when fence is moved side to side.
The larger the motor, the higher the voltage as well, usually 240V. In some cases, you may be lucky and have a garage or workshop that’s wired for 240V, so that is why it’s very important that you check this prior to getting the table saw. In terms of the material thickness it can handle, it’s a minimum of three inches. One thing to bear in mind is that safety is an essential consideration with these saws and that’s because the powerful motors are prone to higher kickback.
The 15-amp motor is outstanding, developing up to 4HP and operating at a speed of 3650RPM. This is not quite as pacey as the DeWalt but still more than respectable. The other advantage to this motor is that – for a table saw, at least – it’s pretty quiet. Noise isn’t such an issue out on the job site but if you’re woodworking at home, the quiet motor is a real boon.
We’ve used $2,000 as our minimum spending threshold on these models, because that’s what we’ve found you have to pay for a cabinet model with all the features we consider essential: a precision-machined cast-iron worktop, a versatile fence on sliding tracks, a 3 HP motor with belt drive, an all-steel cabinet, a cast-iron trunnion support, and machined flywheels to adjust the blade settings.
Make sure all the panels on the cabinet (including the motor shroud) are made from steel, and look for powder-coating on the panels to help the paintwork last. The adjustment flywheels, the fence rails, and the frame of the table assembly should be steel as well. The most important part to look at under the hood is the trunnion. The trunnion supports the motor, and you’ll want it to be made from solid cast iron. The sturdier the trunnion, the smoother your unit will cut.
Move the wood to and then "through" the spinning saw blade slowly and steadily. It's alright to use your hands while you're still at least a foot or so from the blade, but once the end of the board or sheet nears the blade, you should use a pushing stick to keep the wood moving and to keep your fingers away from the blade. Even an experienced carpenter can have a lapse in concentration or a slip that can lead to serious injury.
As for extensions, I have added the TS1002 and TS1003 outfeeds (rear and left side respectively) – They do a great job supporting the workpieces without making the saw the least bit tippy. For my use, I don’t get much use from the left side support, but the rear outfeed is great. Much nicer than setting up an outfeed stand and trying to dial it in.
More expensive models also have more efficient drivetrains, which means they achieve a higher cutting speed for smoother, faster, and trouble-free cuts. Plus, their innovative belt designs and calibrated trunnion supports make the whole cutting experience smoother, quieter, and simpler. You’ll also pay extra for innovative safety features like skin detection, paddle power switches, magnetic switches, and thermal overload protection.