Our table saw review quickly showed that today’s portable table saws are light-years ahead of the small-saw offerings from a decade ago. They feature big-capacity cutting, greatly improved safety features and attached stands for easy setup. And saws in the upper price range rival stationary saws in accuracy and quality of cut. We limited our review to saws that included a stand with wheels and ones that could rip at least 24 in. wide, only the best table saw for our readers!
We evaluated the flatness of the table by measuring the flatness by placing the edge of a precision ground flat bar across the table and placed feeler gauges in any gaps to measure any difference between the ground bar and the table. TBB took measurements in four directions. As the operator faces the saw, we measured the flatness at the arbor from front-to-rear; we measured the left-to right flatness at the arbor; we measured the flatness from the upper left-to-lower right table corners; and, finally, we measured the upper right-to-lower left flatness between the corners.
Buying a table saw is one of the biggest and most important purchases you will ever make when it comes to power tools. It is an integral part of most job site equipment, as well as an essential item for most do it yourself projects. Choosing a table saw that fits your particular needs and budget can mean the difference in both profitability and frustration level.
One term you may hear when reading about table saw accuracy is blade runout. Runout is a term that describes whether or how much the outside edge of a saw blade wobbles while being held by the motor shaft. Sometimes, operators measure runout by using a saw blade. In that case, the very use of a saw blade presumes that the specific blade is perfect or nearly perfect in its flatness. Using a saw blade that has any warping will not give a clear indication of blade runout.
But if you have the space for the DeWalt to sit upright at a work station or deep storage shelf, then it may be the better choice, thanks to its more comfortable adjustment controls. You won't be able to use a dado blade with the DeWalt (at least not safely), and the rip capacity is slightly smaller, but there's a reason why it's been popular for a while now. It's a great saw that delivers reliable performance.
If you decide to get a table saw with a one point five to two HP motor, then it’s going to operate at the standard household 120V circuit. When using a 2HP motor, you should expect it to draw between eighteen to twenty four amps. Also, keep in mind that in this case, the saw needs to be the only device that operates on a twenty amp circuit. The realistic limit of a one point five to 2 HP table saw is hardwood of up to two inches thick. If you need to cut thicker hardwood, then you’ll need a more powerful motor.
You want to rip down lumber with your table saw. For this you’ll need a fence. You just can’t make an accurate rip cut without one. Check the fence sits on the rails firmly. You should be able to adjust it easily in both directions. A T-square fence is the most common type. Made from welded steel, it’s precise, user-friendly and durable. Some fences are mounted with bolts. Others are welded onto the head of the T-square. Miter gauges are priceless for making cross-cuts and other more advanced cuts. This gauge acts as a guiding device. It moves in the miter slot. You can angle between 45 degrees and -45 degrees. For angled or square cross-cuts or other specialty cuts, a miter gauge fully delivers.
Setup was nearly as simple as SawStop’s with just a narrow margin between them. We only needed to attach the handle and bolt the saw down to the stand. The stand is a gravity rise style, but requires you to bend down to ground level for collapsing and extending it. It’s a reasonably solid platform, though a lot of movement throughout the day will leave your back sore.
On the other end of the handyman spectrum, you’ve got the seasoned professional with years of experience under his belt. We all know the type: he’s the guy that expects only the best, and DEWALT more than delivers with their patented DWE7491RS. This wood-slicing machine is the cream of the crop when it comes to cutting through even the toughest materials. The DWE7491RS measures 26¼" x 22", so it’s a relatively large apparatus — you’re going to want to make sure that you have plenty of space in your garage for this table saw.
For carpentry projects or as a starter saw, the DeWalt DW745 receives solid reviews. Though it doesn't have the capacity of the Bosch, owners say it's well made and easy to adjust. The rack-and-pinion fence earns kudos for accuracy. The saw weighs just 45 pounds and can even be hung on a workshop wall for storage; an optional is also available. The three-year warranty is another plus.
TBB measured the accuracy of the factory-set 45 degree stop by using a Wixey WR365 digital inclinometer. This device has an accuracy of 0.1 degree. We placed the Wixey gauge on the table and calibrated the inclinometer to the table by zeroing out the gauge. After that calibration, the measurements shown on the gauge give a result that is relative to the saw table. We attached the gauge to the blade and used the saw mechanism to adjust the blade incline to the point at which the blade or trunnion hit the factory-set 45 degree stop and recorded the measurement. TBB ran the test twice to ensure the repeatability of the measurement. In every case, the result came out to within 0.1 degree of the prior test.
post-template-default,single,single-post,postid-5816,single-format-standard,mkd-core-1.0.2,ajax_fade,page_not_loaded,,table saw theme-child-ver-1.0.0,onyx-ver-1.4.1,vertical_menu_enabled, vertical_menu_left, vertical_menu_width_290,vertical_menu_background_opacity_over_slider vertical_menu_background_opacity_over_slider_on,smooth_scroll,side_menu_slide_from_right,wpb-js-composer js-comp-ver-4.7.4,vc_responsive
I can’t tell you how many times we’ve pulled out other jobsite saws only to have accessories fall off, or require off-tool storage. Bosch designed the GTS1031, however, to securely hold all of its accessories, even including the arbor wrenches (both of them) and an allen wrench for adjusting the riving knife and dust ejection points among other things. Our favorite was the rip fence, which simply flipped upside down and stored underneath the table – clever! About the most difficult adjustment was the riving knife, which is a tool-less maneuver, but one which requires you to stick your hand way into the blade cavity to reach the release lever. When making any adjustments to the blade, it goes without saying (but we’ll say it anyway) to disconnect power to the saw as a precaution.
To adjust blade height you simply operate the elevation wheel located on the front of the saw, and the angle of the blade can be set through a switch which is behind the wheel in case you want to make bevel cuts. The angle can be set anywhere between 0 and 45 degrees, and once you’ve adjusted the bevel angle it can be locked into place using the handle.
For this portion of the testing and evaluation we used three different materials (3/4″ AC Plywood, 5/4 Mahogany Decking, and 5/4 Pressure Treated Southern Yellow Pine Decking) while measuring the saw blade RPM, and the saw motor AMP draw. To compare the saws we’re looking for how much blade speed each saw has under load, and also how much the amp draw increases under load. Think about it like driving a car, a more powerful car will not drop as much speed going up a hill and the engine won’t work as hard.
The DCS7485T1 60-Volt MAX 8-1/4 in. table saw The DCS7485T1 60-Volt MAX 8-1/4 in. table saw is maximized for accuracy capacity and runtime. The brushless motor delivers the power to cut all common materials the rack and pinion fence allows for fast easy adjustments and provides the capacity to rip 4x8 sheet goods. The DCS7485T1 comes with 1 ... More + Product Details Close
The Delta 10 in. Contractor Saw features an The Delta 10 in. Contractor Saw features an industry standard tool-free split guard design that allows a true rise-and fall riving knife by using a lever on the inside the throat plate. There is tool-less assembly of the riving knife and anti-kickback pawls. It has a large easy to access ... More + Product Details Close
A splitter is a piece of metal that keeps the blade from binding in whatever material you are cutting if the saw kerf starts to close up. The splitter is vertical and sits directly behind the blade. This plays a big part in preventing kickback and should be mounted on the motor assembly so it rises and falls with the saw blades movements. You can also get splitters that can be adjusted to fit the width of the kerf.
I’m no stranger to Bosch’s 4100-09 saw with Gravity-Rise™ stand. I’ve used one several times to build projects for this magazine, including the Serving Tray Cart that appeared in the June issue. So, I was not surprised when it tested impressively here. Rip cuts were on the mark, thanks to a rugged, beefy fence that stayed parallel to the blade each time I reset it. A flip of a red lever underneath unlocks the rails so they slide out and extend ripping capacity up to 25″.
We made a few test cuts with ¾-inch plywood just to get a feel of the motors we were working with. It became clear pretty quickly that not all 15 amp motors are equal. Once we knew what to expect, we moved to pressure treated 2x pine material in 7-1/2 foot lengths. Why 7-1/2? Our test material started at 15 feet and it seemed silly to have some at 8 feet and others at 6.
You can use these saw to cut plywood and other sheet goods, but their compact size makes this a challenge—and a potential safety hazard, if you don't have an extension table, rollers or a human partner to help support the wood on the infeed and outfeed sides. Stick with a circular saw for larger plywood rip cuts, but both of these saws can be workable backups (provided you don't need to rip widths of more than 16 or 18 inches.)
Todd Fratzel is the Editor of Tool Box Buzz and the President of Front Steps Media, LLC, a web based media company focused on the Home Improvement and Construction Industry.He is also the Principal Engineer for United Construction Corp., located in Newport, NH. In his capacity at United he oversees the Residential and Commercial Building Division along with all Design-Build projects.He is also the editor of Home Construction & Improvement.
With this saw, it was a very easy thing to plug it on and get started. The included cord is a reasonable length, but you’ll still need an extension cord unless you happen to be right next to an outlet in your workshop. Raising and lowering the blade is a smooth process and we found the mechanism to be nice and stiff, so you can be very precise with your cut depth. Only time will reveal whether or not this stays tight over the long haul, but it seems to be well-made. Mounting the accessories, like the smart guard system is quick. You just raise the riving knife using the release lever. The riving knife locks into a lower and upper position through the use of two sets of pins. In the upper position it is ready to accept the barrier guard, which you can remove from below the saw. It attaches easily with a lever lock and the anti-kickback device can then be placed on the back of the riving knife such that the teeth are set to grab any wood brought forward by the blade. The physical nature of the barrier guard assembly precludes you from placing your fingers anywhere near the cutting surface of the blade. We (and Bosch) recommend keeping this guard on the saw anytime you are doing “through” cuts. All-in-all, the table saw’s included safety features are more than adequate to keep you from encountering any unfortunate accidents. Removing them, or using the tool improperly, however, will considerably raise your level of risk.
One thing you’ll love about the riving knife is that it allows for adjusting the table saw without using any special tools, for non-through and through cuts including, pictures frames, grooves for shelves, but also cheek cuts for furniture, rabbets and dadoes. There’s also the possibility to store different tools or anything else you may find under the tablet board and given the fact it’s expandable and convenient, it’s going to make using the Delta 36-L552 an even more amazing experience. For dust collection, the table saw comes with a bi-level dust extraction system which offers superior dust collection capabilities.
When you are woodworking, dust and debris can be a serious bugbear. There’s good news with the DeWalt, though. Connect the DWE7491RS to your favorite vacuum and keep your workspace blissfully free of fine particles. The 2 ½-inch dust port at the rear and 1 ½-inch port off the top of your blade makes for a powerful combination getting rid of dust from above and below.
If you’re a professional looking for a great table saw for the worksite, you’ll love the features and performance of the DEWALT DWE7480. Equipped with the Site-Pro Modular Guarding System has a rack and pinion telescoping fence rail that will allow you to make fast, smooth and accurate adjustments. This is the perfect table saw for cutting larger shelving and trim easily. With a 15 AMP 4800 rpm motor, you will go through all types of wood, even hardwood, with ease.
The Porter-Cable looks like a beefed-up version of the Craftsman, with the same blade guard and anti-kickback pawls. This is the only saw in our test with a blade-tilting handwheel, which makes it easier to dial in a precise bevel angle. The motor mount and blade controls on this saw are very sturdy, without much play, which translates to a good-quality cut. Extending the fence for a wide rip requires a bit of effort on this saw, since the rails are stiff. All in all, this is a great saw for the price.
Each one has different power, capabilities, mobility and price points as well. If you’re not sure which type you need, we have outline some specifics on each below that will help you choose. When you begin the search for your table saw, you will need to know the answers to a few questions that will narrow down the choices for you and make choosing much easier.
Finding useful reviews on this site is a challenge. A search for "table saw review" turned up a few relevant articles, but they're mixed in with news, tips, and coverage for other types of cutting tools. Most of the actual reviews for table saws are old, and many of the products are discontinued. However, we turned up a few in-depth reviews posted within the past year, as well as a few older reviews for products that are still on the market.
These tests and evaluations are very difficult, take a lot of time, and ultimately limited in scope as we’re not a professional testing company and we’ve got limited time to evaluate the tools. We cannot do longer term testing that would shed light on durability and we can’t possibly test every application that you might use of one of these saws for. However, we feel comfortable that all the table saws in this Head-to-Head are good saws and our testing helps bring to light pros and cons for each saw.
The design is not bad. The height of this particular table saw is around 35 inches. While some people don’t mind it, we think it could have been designed better. However, the best thing about the design is the fact that you can get both contractor and cabinet style table saws in one unit. Dust control is well-designed. The large 4-inch dust port offers a no-hassle setup, especially with vacuums of lower quality. In simpler words, you don’t need to purchase a super-expensive vacuum for this particular unit; any affordable one should do the job well.