Table saws can pose a serious risk of injury, since part of the spinning blade comes up above the surface of the table where it can come into contact with the user's hand as it guides the wood. Thanks to voluntary safety standards introduced by Underwriters Laboratories (UL) in 2007, pretty much all table saws now come with blade guards that minimize the risk. Modern guard systems are easier to remove and replace as needed – an important feature because inconvenient blade guards are apt to be left off the saw.
I also added in a bicycle saddle bag, that attaches easily to the tube frame of the saw. In it, I keep my PPE, and my Grr-ripper push blocks (great upgrade over regular push blocks). I also have a push stick made of wood that was modeled after the plastic one mounted on the back of the saw. The wood one is there now. I read too many stories of injuries after the blade touched the plastic stick, which to me is the whole point of using a stick – to avoid injuries. These things turning to shrapnel seems like a bad idea.
A riving knife is a piece of metal that comes included with your new saw. It’s shaped like a surfboard fin. Sadly, not all models come with this crucial part. If you purchase a model without it, make sure you design one for yourself as soon as possible. The construction of this piece is not a big deal at all; you can cut the shape in a matter of minutes and install it. Its purpose is to prevent the wood and debris from getting caught in the back of the blade which consequently kicks back thus jeopardizing your safety.
The DeWalt DWE7499GD table saw earns a third place finish in the safety category thanks to their GuardDetect technology. This doesn’t prevent you from using the saw without the pawls and blade guard in place, but it does require you to physically indicate you are aware they’re not in place. Ideally, this gives your mind one last opportunity to consciously note the additional care that needs to take place before cutting.
Safety is a prime concern for Bosch. From the SquareLock Rip Fence through to the patented SmartGuard System to lessen any chance of kickback, your security and comfort is taken care of. The blade guard and riving knife are quick-release. This takes away any excuse for not putting the guard back in place because it would be too much trouble, something that’s an accident waiting to happen.
I like the clever design of the stand on this saw which allows it to collapse or open by operating a single lever. The unit has two transport wheels which allows for easier relocation and the stand doubles as a pulling handle. It measures 39 x 30 x 20 inches which makes it pretty compact. The distance between the floor and the work surface is 37.5 inches. To make the stand as durable and corrosion-resistant as possible Bosch has given it a powder-coat finish.
The price is acceptable. One cannot say it’s a cheap piece of equipment because it’s not. But, the high quality of production and a great deal of precision justify the somewhat premium price. If you’re a devoted professional, the price shouldn’t be much of an issue for you. The only downside many people reported is the quality control within the company. Many models came with broken or missing parts.
If you’re a professional looking for a great table saw for the worksite, you’ll love the features and performance of the DEWALT DWE7480. Equipped with the Site-Pro Modular Guarding System has a rack and pinion telescoping fence rail that will allow you to make fast, smooth and accurate adjustments. This is the perfect table saw for cutting larger shelving and trim easily. With a 15 AMP 4800 rpm motor, you will go through all types of wood, even hardwood, with ease.
Table saws cut more or less the same way as a circular saw (covered in their own report): a round blade, usually 10 inches in diameter, spins as it works its way through the wood. The main difference is that the blade is fixed in place, sticking up through a gap in the table, and the operator moves the wood past the blade instead of moving the saw itself. Table saws support and guide lumber and wood panels as they pass over the spinning blade, making it easier to make accurate repeat cuts than with a circular saw.
With a 32½" rip capacity and motor capable of up to 4800 rpm, the DWE7491RS is more than prepared to effectively deliver 3⅛" deep cuts to thick slabs of wood. Happy customers sing this machine’s praises, reporting that it’s as sturdy as a table saw can get — plus, it’s easy to use, and assembling it is a cinch. They do however note that workers looking to produce finer cuts should seek out a replacement blade since the one provided is more suited for fast, rough work.
For the woodworking professional, the 3-horsepower SawStop Professional Cabinet Saw PCS31230-TGP236 is the top pick. Its superior safety features include an excellent riving knife and blade guard system and a unique flesh-sensing blade brake to prevent cuts. Reviewers also praise its performance, exceptional dust control, and overall ease of use. Less expensive versions with 1.75-hp motors are also available (Est. $2,300 and up). The warranty is two years for the saw and five for the motor.
Cutting dadoes can be done with a dado stack blade. I use the Freud 208. Blade changes are easy, and there is a lever that locks the blade in place so I can get a good yank on the nut with the included (and stored onboard) wrench. There is an accessory throat insert for the dado blade stack, but the standard throat will easily handle a ¼ thick stack, which is what I usually use.
TBB used an iGauging 35-125-4 digital dial indicator to measure the accuracy of the blade position to the table miter slot. This instrument has an accuracy of .0005 inches. As part of the table saw set-up, TBB installed a new Diablo blade in each saw and these never-before-used blades were used in the measurement test. To ensure that any wobble in the blade did not enter into the test results, TBB marked a single tooth as the reference point for the measurement. The blade position was moved to the front of the saw to allow the iGauging dial indicator to hit the tooth immediately behind the carbide tooth, The iGauging dial indicator was calibrated and the indicator had a reading of zero.
Table saw flesh sensors are a brilliant and clever piece of engineering. Sawstop revolutionised the industry when they came up with this technology. Human skin is a good conductor of electricity where is wood isn’t. So, the system works by passing an electric current through the table saw blade its self and when it’s cutting wood it’s fine as there is no conductivity between the wood and the blade but as soon as it hits human skin and becomes conductive it triggers an electric brake that stops in the blade in only 0.02 seconds. You may end up with a small cut but at least you won’t lose your finger or worse. There are quite a few different versions now on the market so we would advise you to read plenty of table saw reviews and do you research into the different systems to find the best one for you.
As you can tell, this particular type is in the middle between portable and contractor. Some people can finish their projects with bench top saws, but the ones who can’t usually opt for hybrid saws because they are cheaper than contractor ones. One cannot say they are cheap per se, but it’s a significantly smaller investment in comparison to contractor models.
I just purchased this saw last week. It took several hours to assemble. everything was there and I had no problems putting it together. Not hard but time consuming. The first job was to rework some vertical drawers. It did a good job fence worked great as did the riving knife. Saw was quitter than I expected. overall I am very happy. The only problem was that I had to weight a couple of extra days for delivery due to all parts not arriving at the same time.
The Jet is a good midrange choice for people who like to keep things simple, and buy for the long term. The Jet has the longest warranty coverage of our three picks, and it comes with an excellent track record for reliability and durability. Many of its features are tweaked to be slightly more user-friendly that the Grizzly’s, and this unit is much easier to fit in a shop than the hulking Grizzly.
Because we’re passionate woodworkers who care deeply about the quality of the tools we work with, we have a tendency to recommend that even the most budget-conscious buyer spend a little more to get something high-quality. However, we know that some DIYers might have the ambition to take their woodworking to the next level with a table saw, but might not necessarily have the funds.
As far as the design goes, cabinet saws don’t look much different from the hybrid ones. However, when it comes to sheer power, this type is the most powerful one in every regard. Therefore, devoted professionals who work on massive heavy-duty projects usually prefer cabinet saws over anything else. Each element of a cabinet saw is constructed to withstand a lot of stress and pressure.
As we said in the beginning of this section, many of these saws will be used, right out of the box, for rough cutting materials and the fine accuracy may not matter so much in that application. If this is the case for a saw, the quality of the cuts and more importantly, the potential safety of the operator is going to be a function of the as-shipped accuracy of the saw from the manufacturer. So, TBB wanted to see how the various saws compared right out of the box. The results are in and, as a group, these eight saws measured up quite well for out-of-the-box accuracy.
You will need specialty blades for cutting materials such as plywood, masonry, hardwood and metals. Other specialty blades are used for dado cuts. Most dado sets have multiple rows of teeth and chippers and they are typically much wider than traditional blades. Be sure that the model of table saw you have can accommodate the type of specialty blades you want to get so you don’t waste your money on a blade that won’t fit.
Editor’s Note: If you’re using the Bosch REAXX saw without dust collection, you’re going to want to partially open up the clasp located on the bottom of the saw. This allows the sawdust to exit the blade chamber through a half-inch gap. Failure to do this will clog the output port in a very short amount of time. When you use a dust extractor you can keep this chamber fully closed.
When your skin contacts the blade even slightly, the charge transfers, and a switch flips on the motor, activating an instant brake. The aluminum brake swings into contact with the blade, stopping it instantly. The brake also propels the blade down through the arbor, so it retracts completely below your worktop. That means that other than the initial contact, you won’t touch the sharp edge at all.
One of the biggest perks of a cabinet table saw, aside from the rugged construction and wide worktop, is the sheer power of the tool. You should expect a cabinet table saw to cut absolutely any stock within its depth capacity smoothly and easily. Look for motors with at least 3 HP, and sophisticated belt drive systems which translate that grunt into 4000+ RPM blade speeds. Don’t accept lesser power ratings on a cabinet model: these are the gold standard of table saws for a reason!
To get the feel of the cut, we used a two man team to feed from one end of the saw and catch on the other. This helped us reduce the friction that comes from one person trying to hold a board flush against the fence while also keeping downward pressure to keep it level on the table. There was definitely some hesitation at the beginning of each cut that was alleviated once the board was received by the second man on the other side. It was during this middle section that the table/fence friction was at its lowest point and we made our determinations about each saw’s power and cutting speed.
You often find that many contractors have a love hate relationship with blade guards. Many contractors and woodworkers simply find they often get in the way and can often get wood stuck in them. But many manufacturers are improving these guard’s year on year and now many of them are very advanced and will help keep your fingers from getting hurt, we always advise you to consider the table saw blade feature on any table saw in detail as it could one day help saw you.
The table measures up at 29 inches by 21.5 inches. The 4100-09 is not suitable for dealing with large stock or sheets of wood. Made from aluminum, you’ll meet with no resistance as you slide the timber toward the blade. The only negative with the table is the way it’s finished with an anodized coating. This is fine to start with but tends to wear over time, something that doesn’t just look unsightly but can ultimately affect accuracy. This is a surprising oversight from Bosch and one we hope they rectify in future iterations of this fine table saw.
Contractor saws weigh quite a bit more than portable saws, averaging between 150 and 350 pounds, but are still somewhat portable. They have a heavier, cast-iron table top, and a motor that is usually more powerful than a jobsite saw. Even so, they’re within prices affordable for more committed hobbyists. Contractor saws can range between $800 and $2,000. They’re good for basic cutting tasks, as well as making home furniture and cabinetry work.
The stand is collapsible and wheeled like others, but it’s not the gravity-rise style. You’ll have to use a foot to stabilize it while you pivot it up or lower it down. The lower locks are released with your feet and there’s some question about the long term durability of the releases. An open housing design has two major results – motor cooling should be more efficient but it trades off storage for an extra blade. There’s really way too much to talk about here, so check out our full review of this model.
The 15-amp motor is outstanding, developing up to 4HP and operating at a speed of 3650RPM. This is not quite as pacey as the DeWalt but still more than respectable. The other advantage to this motor is that – for a table saw, at least – it’s pretty quiet. Noise isn’t such an issue out on the job site but if you’re woodworking at home, the quiet motor is a real boon.
I can’t tell you how many times we’ve pulled out other jobsite saws only to have accessories fall off, or require off-tool storage. Bosch designed the GTS1031, however, to securely hold all of its accessories, even including the arbor wrenches (both of them) and an allen wrench for adjusting the riving knife and dust ejection points among other things. Our favorite was the rip fence, which simply flipped upside down and stored underneath the table – clever! About the most difficult adjustment was the riving knife, which is a tool-less maneuver, but one which requires you to stick your hand way into the blade cavity to reach the release lever. When making any adjustments to the blade, it goes without saying (but we’ll say it anyway) to disconnect power to the saw as a precaution.